Mixers

Mixers

Mazerustar® planetary mixers provide fast and thorough mixing and deaeration simultaneously.



  • KK250
  • KK400
  • KK1000

  • KK2000
  • KK5000
  • KK10000

Achieved through continually revolving and rotating the container concurrently, the unique dual rotation action eliminates the need for mixing rods, blades or media, or an evacuation device and can dramatically reduce processing times.



Protected by Japanese public patents, Technic is the exclusive distributor for Mazerustar® in North America

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To find out more about Mazerustar® planetary mixers, Contact Us


Applications


  • Conductive/resistance materials such as gold, silver, copper and carbon paste
  • Sealing/insulation materials such as glass and ceramic paste
  • Seal/glue materials such as epoxy resin
  • Molding materials such as silicone resin
  • Mixtures of various color materials such as ink, paint and pigments
  • Production of dentistry, medical/pharmaceutical or cosmetic base materials
  • Abrasion of precision parts

The Mazerustar® is particularly useful for the following materials and processing purposes:

  • High-viscosity liquids, which were impossible to mix, or which required long processing times by conventional mixing machines or deaeration devices
  • Mixing two or more kinds of liquids which are widely different from each other in their characteristics or specific gravities
  • Mixing liquids and powders (filler), which need to be evenly mixed even if the two kinds of materials are widely different from each other in their characteristics or specific gravities
  • High value added materials that need to be processed without influence of containment (contaminants) and require processing with minimal waste
  • Work processes that may benefit from reduced time and labor by minimizing processing and device or container clean-up

Performance

The Mazerustar® performs mixing and deaeration simultaneously by continually revolving and rotating the container concurrently.



Rotation Action 1
Both revolution (centrifugal) speed and container rotation (planetary) speed are independently variable. This unique mixing capability allows the operator to design precise solutions for mixing various systems.

Rotation Action 2
Both revolution speed and rotation speed can be programmed independently in a stepwise fashion (three steps maximum). This stepwise programming ability allows the operator to treat materials in sequence to achieve optimal mixing results for a wide variety of systems and industries.

Example Processing

  • Before
  • Processing Steps
  • After
  • Silver Paste
  • Minimize increase in temperature with even dispersion by setting the revolution level and the rotation level to medium)
  • Step A
    Revolution: 5
    Rotation: 5
    Time:120 Sec.
  • 17.5°C...........................................................................24.0°C
  • Alumina Paste
  • (Prevent paste from becoming lumpy with excellent deaeration, by using a two-step process)
  • Step A
    Revolution: 3
    Rotation: 7
    Time:30 Sec.
  • Step B
    Revolution: 9
    Rotation: 3
    Time:60 Sec.
  • Transparent: Epoxy Resin, White: Alumina Powder, Blue: Pigment
  • Lipstick Base Material
  • (Mainly for mixing, set both the revolution level and rotation level rather high)
  • Step A
    Revolution: 9
    Rotation: 7
    Time:90 Sec.


Processing Steps Definitions


Revolution: The speed is variable with 9 levels (1-9)
Rotation ratio: The speed is variable with 10 levels (0-9)
Rotation speed = Revolution speed x 1.0 [ except 0.0])

Further applications and case studies are available on the Kurabo site

Available Models


Model Names KK-250S KK-400 KK-1000
Standard Containers *2) HDPE 150ml Special-purpose Containers HDPE 400ml Special-purpose Containers HDPE 1.1L Special-purpose Containers
Max. Processing Quantity *3)*4) 250g 400g×2cups 1kg×2cups
Revolution 9-level Variable(9-1)
Rotation 10-level Variable(9-0) (1.0-0.0 times for Revolution Speed)
Setting Time 10-990 seconds×3steps
Number of Channels 20
Warning Device for Unbalance, Upper door and/or maintenance cover are open, and Overload
Safety Function for Automatic shutoff in case any errors, Locking the door while operation, and Preventing the system from operating while the upper door is open
Temperature and Humidity for Use 10-40°C 20-80% RH (No dew condensation)
Power Supply Voltage AC100V±10% AC200V±10%
Electricity Consumption 650W approx. 750W approx 2kW approx.
Outside Dimensions (WDH in mm) 350×420×415 400×513×457 565×597×700
Main Body Weight 37kg approx. 60kg approx. 120kg approx.



Model Names KK-2000 KK-5000 KK-10000 *1)
Standard Containers *2) Specified by User Max.:2L approx. PE 4L Special-purpose Containers PE 4L Commercially Available Containers
Max. Processing Quantity *3)*4) 2kg×2cups 5kg×2cups 10kg×2cups
Revolution 9-level Variable(9-1) 9-level Variable(9-1)
Rotation 10-level Variable(9-0)
(1.0-0.0 times for Revolution Speed)		 (Rotation Speed Ratio/Revolution Speed Fixed)
Setting Time 10-300 seconds×3steps
Number of Channels 20
Warning Device for Unbalance, Upper door and/or maintenance cover are open, and Overload
Safety Function for Automatic shutoff in case any errors, Locking the door while operation, and Preventing the system from operating while the upper door is open
Temperature and Humidity for Use 10-40°C 20-80% RH (No dew condensation)
Power Supply Voltage AC200V±10%
Electricity Consumption 2.5kW approx. 7kW approx. 10kW approx.
Outside Dimensions (WDH in mm) 646×662×730 790×892×1080 950×1070×1224
Main Body Weight 220kg approx. 470kg approx. 560kg approx.

Specifications are subject to change without prior notice.

  1. The specifications described here are for example purposes only. Mixers are custom designed to exact specifications.
  2. By using the adapters (optional), multiple types of containers can be freely used.
  3. Weight is the gross weight including the container and adapter.
  4. Certain specific gravity and/or viscosity conditions may cause a de-rating of published capacities.

Container Options


In addition to standard containers, containers such as disposable cups, commercially available containers, syringes, etc. are available for the Mazerustar® mixers by using adapters (optional).


In particular for syringes, multiple sets of adapters are available in the mixer series including KK-2000 model, which are most suitable for deaeration of paste contained in a number of syringes.


 

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